Our destoning equipment effectively removes stones and heavier impurities from the raw materials, enhancing the overall quality of the final product.
Metal detectors are employed to detect and remove any metal contaminants, ensuring that our products are free from foreign materials.
Gravity separators are used to separate materials based on weight, further enhancing the purity of our products.
Aspiration channels are employed to remove dust and lightweight particles, contributing to the cleanliness of the raw materials.
Our state-of-the-art color camera Sortex machines use advanced technology to meticulously scan and sort the incoming raw materials based on color discrepancies, resulting in uniformity and consistency in our final products.
We can customize the sorting criteria to meet specific customer requirements, ensuring that the final product adheres to your exacting standards.
Our hulling plant employs a comprehensive cleaning process that includes pre-cleaning, cleaning, and fine-cleaning stages. This ensures the removal of impurities and dust particles, guaranteeing that only the finest sesame seeds move forward in the production process.
To further elevate the quality of our sesame seeds, our hulling plant is equipped with cutting-edge destoning and gravity separation technology. These mechanisms efficiently remove any stones or unusually heavy or light particles, contributing to the purity and uniformity of the final product.
After the sesame seeds are thoroughly washed and cleaned, our hulling plant features a specialized dryer. This crucial step ensures that the seeds maintain their integrity and nutritional value by preventing moisture retention.
Quality is our top priority, and the inclusion of a dedicated cooling unit in our hulling plant is a testament to that commitment. The cooler ensures that the processed sesame seeds are brought to an optimal temperature before packaging, preserving their freshness and flavor.
Our grinding plant embraces cutting-edge semi-cryogenic grinding techniques. By operating at extremely low temperatures, this method preserves the essential oils and active compounds of spices. The result is spice products that boast an unparalleled freshness and intensity of flavor.
Unlike traditional grinding methods that expose spices to high temperatures, our semi-cryogenic process maintains low temperatures throughout. This not only ensures a consistent and uniform grind size but also prevents the loss of aromatic compounds, flavors, and nutritional content. The outcome is spices that tantalize the taste buds while retaining their inherent nutritional benefits.
Quality is the cornerstone of our operations. Our grinding plant incorporates stringent quality control measures at every stage of the process. From sourcing the finest spices to the final grinding and packaging, we adhere to the highest standards to deliver products that exceed expectations.
Orchid Exim Pvt Ltd understands that different spices have unique characteristics and not all customers want the same specifications. Our grinding plant offers customized solutions to meet the specific requirements of each customer, ensuring that the end product is tailored towards the needs and wants of our customers.
At Orchid Exim Pvt Ltd, we understand that each product is unique, and so are our customers' preferences. Our packaging plant is geared to accommodate a wide range of specifications set by our customers. From packaging materials to size and labeling, we tailor our services to meet your exact requirements.
Our commitment to precision packaging is exemplified by the incorporation of the Yamato weigher from Japan. Renowned for its accuracy and efficiency, the Yamato weigher ensures that each product is weighed with meticulous precision, meeting the most stringent quality standards.
We believe in delivering excellence through every component of our packaging plant. The hardware used in our plant is sourced from Siemens a German corporation which is a global leader in automation technology. This ensures the reliability, durability, and efficiency of our packaging process.
Our packaging plant is designed for efficiency, with the capability to package more than 2 metric tons per hour. This high throughput ensures that we can meet the demands of our customers without compromising on the precision and quality of the packaging process.
Orchid Exim Pvt Ltd takes pride in introducing a roasting plant that operates with cutting-edge automation. From the moment the batches are placed into the system, our plant takes charge, eliminating the need for manual intervention. This not only enhances efficiency but also ensures consistency in the roasting process.
The heart of our roasting plant lies in its ability to precisely control temperatures throughout the roasting process. This level of control allows us to tailor the roasting profile to the specific requirements of each product, guaranteeing optimal flavor development.
With our automated roasting plant, enjoy the assurance of batch-to-batch consistency. The elimination of manual handling ensures that each batch is roasted to perfection, maintaining the integrity of the product's taste, aroma, and texture.
Orchid Exim Pvt Ltd invests in state-of-the-art monitoring systems that keep a watchful eye on every aspect of the roasting process. This ensures real-time adjustments, if necessary, and adherence to the highest quality standards.
Orchid Exim remains committed to these events, providing a platform to showcase our dedication to excellence and innovation in the agricultural export industry.